Sludge Blanket and Solids-Contact Clarification

Sludge Blanket and Solids-Contact Clarification

Most upflow designs are called either "sludge blanket" or "solids-contact" clarifiers. After coagulation and/or flocculation in the sludge blanket units, the incoming water passes through the suspended layer of previously formed floc. Because the centerwell in these units is often shaped like an inverted cone, the rise rate of the water decreases as it rises through the steadily enlarging cross section. When the rise rate decreases enough to equal the settling rate of the suspended floc exactly, a distinct sludge/liquid interface forms.

Sludge blanket efficiency depends on the filtering action as the freshly coagulated or flocculated water passes through the suspended floc. Higher sludge levels increase the filtration efficiency. In practice, the top sludge interface is carried at the highest safe level to prevent upsets that might result in large amounts of floc carryover into the overflow. Excessive sludge withdrawal or blowdown should also be avoided. The sludge blanket level is often highly sensitive to changes in throughput, coagulant addition, and changes in raw water chemistry and temperature.

"Solids-contact" refers to units in which large volumes of sludge are circulated internally. The term also describes the sludge blanket unit and simply means that prior to and during sedimentation the chemically treated water contacts previously coagulated solids. Solids-contact, slurry pool units do not rely on filtration as in sludge blanket designs.

Solids-contact units often combine clarification and precipitation softening. Bringing the incoming raw water into contact with recirculated sludge improves the efficiency of the softening reactions and increases the size and density of the floc particles